Doors From Dishes
An internet journal of the story behind the doors of the Heisey Museum.
About The Project
Tuesday, September 5, 2017
Friday, September 1, 2017
Thursday, August 31, 2017
Collected Data
- Two years of work
- There are approximately 380 pieces of glass in each panel
- It averaged about 1 ½ hours per piece of glass; around 30 hours of work a week
- Approximately two months of strictly design time was needed
- 10 rolls of solder (one pound each) were used
- Three rolls of copper foil – 425 inches per roll were needed
- Final cleaning: eight plus hours per panel
Wednesday, August 23, 2017
Almost There!
These four panels are calling on all the skills and knowledge
about stained glass construction that I have learned since I first started
working in glass in the 1960’s. In
addition, these panels are requiring many new approaches with new
solutions. Because the Heisey glass is
not flat but actually three dimensional, there is the challenge of fitting the
pieces together while maintaining the design and having the entire panel fit
within the required depth dimension allowed so that the panels may be sealed
between two layers of plate glass for installation in the new doors.
One goal for these panels has been to use glass from the
Museum that was broken or damaged. Many
pieces have chips, cracks, major scratches – all of which turn them into
“scrap” glass. For my purposes, a great deal of this glass can be re-purposed
through careful cutting and grinding into quite useable pieces for the
panels. Often times a third of a plate
will clear the imposed depth while the full piece will not, it is too deep to
fit. The base of a goblet can become a
roundel and slices of a goblet’s bowl and be flat enough if properly trimmed.
The internal strengthening created using zinc calming
(caming) as an integral part of the overall design also defines the internal
sections, helping to control the fitting of the glass into the overall allotted
depth.
Having completed the upper two panels to the point where they
can be put upright for a full visual inspection, two things are immediately
apparent. These panels are very sturdy –
the internal barring is quite strong and the glass itself (much of it is
amazingly thick) adds strength. The
second thing is that the high quality of Heisey glass – its shear clarity and
sparkle – makes these panels impressive.
They seem to glow.
Another area of discovery is working out the adjustments to
each piece so that the pieces may be soldered together after they have been
foiled in the Tiffany style. Some of the
individual pieces require over an hour of special grinding to get the proper
fit. In most cases, variations in the
three dimensional geometry allows for a good fit through physical contact. Occasionally there are larger gaps to
bridge. Since the panels are enclosed,
some of those gaps can be left open, accent the three-dimensionality of the
panels. However, all this non-flat
surfacing will make the final cleanings of the panels quite an
undertaking. This too, will be an
adventure.
I have taken great care to include as many of the various
patterns, etchings and colors of Heisey glass as possible. The panels have the same theme and basic
layout but each one has its own variations,
Look for the Diamond H in many pieces; notice the differences and the
similarities; and mostly enjoy these door panels.
Monday, January 30, 2017
Grinding
Glass can do many things. It can break, snap, glisten and glow. When it comes to shaping it and "encouraging" one piece or another to fit into place, I have a large arsenal of tools at my disposal.
Pictured here is my beloved grinding wheel. It's like spinning sandpaper that slowly wears away the glass with a rough surface. The white mess you see is the ground glass "sand" piling up and also water which acts as a lubricant to keep the machinery from overheating. Underneath, I've added a scrap of leather to slide the glass on as I gently rotate it across the face of the rotating wheel. Without that leather, the glass "sand" would happily scratch my pretty Heisey pieces and I'd lose that magnificent lustre in about two minutes flat.
I'm sure you can imagine the mess this sort of machine makes in the rest of my workshop too - spraying water and glass "sand" with abandon. Over the years I've developed a deep, cellular loathe for that mess, and so I built a taped-together "hood" or sorts to cover the workspace without interfering with my view. It might not be perfect or expensive, but it does the job just fine and it has made my life a lot easier to just accept the fact that working with stained glass will always be messy; it's best to let the mess live in one place after all and not stress about it.
That spatter gets everywhere too, and is especially annoying when it gets onto my glasses! Oh the sacrifices we artists must make for our work. But OH! how we are rewarded.
Pictured here is my beloved grinding wheel. It's like spinning sandpaper that slowly wears away the glass with a rough surface. The white mess you see is the ground glass "sand" piling up and also water which acts as a lubricant to keep the machinery from overheating. Underneath, I've added a scrap of leather to slide the glass on as I gently rotate it across the face of the rotating wheel. Without that leather, the glass "sand" would happily scratch my pretty Heisey pieces and I'd lose that magnificent lustre in about two minutes flat.
I'm sure you can imagine the mess this sort of machine makes in the rest of my workshop too - spraying water and glass "sand" with abandon. Over the years I've developed a deep, cellular loathe for that mess, and so I built a taped-together "hood" or sorts to cover the workspace without interfering with my view. It might not be perfect or expensive, but it does the job just fine and it has made my life a lot easier to just accept the fact that working with stained glass will always be messy; it's best to let the mess live in one place after all and not stress about it.
That spatter gets everywhere too, and is especially annoying when it gets onto my glasses! Oh the sacrifices we artists must make for our work. But OH! how we are rewarded.
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